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Surthrival Trailer Mark 1 Update #28

makinstuff

Published: 31 Oct 2018 › Updated: 31 Oct 2018Surthrival Trailer Mark 1 Update #28

Surthrival Trailer Mark 1 Update #28

Hello beautiful humans!

Tonight I have a new update for my trailer project. I worked on completing the wiring for the second string of solar panels and performed some testing of the completed wiring.

I started by striping the 10AWG solar wire about 1" from the end of the cable.

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You need at least 1" of wire to crimp the MC4 connection fitting.

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I soldered the connection, and started by tinning the end of the soldering iron.

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After crimping the connector I soldered the MC4 connections to the end of the wire.

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I slipped on the back of the connector, notice how this is the + connection and its larger diameter.

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I attached the other half of the + MC4 connector.

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I screwed on the back of the connector to complete the assembly.

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I crimped and soldered the - connector, notice the smaller diameter of this connector.

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I completed its assembly.

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I connected the - connection to the - side of the wire completion for the Sol-Ark on its second solar panel input circuit.

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Here is the picture of the wiring run for the 2 solar input circuits run in separate 1/2" metal conduit.

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I used these 3/4" screws to fasten the conduit holders to the trailer.

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I used 4 holders for each conduit.

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I connected 3 of the panels on the rood in series by connecting the + to the - sides of each panel as can be seen in the photo below.

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Here is another example of how this was done on the 2 side panels which are wired in series with 1 roof panel.

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Here is the end of that string on the - side entering through the LB of the trailer. 4 10 gage solar wires were passed through the 3/4" LB into the trailer.

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Here is the positive side of the string that enters the trailer.

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Here is the negative side of the panel that connects to the positive side of the side panel for a series connection.

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Here is another example of how the rooftop panel series connection is made. Notice how the longer wire extends on one of the panels.

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Here's another demonstration with the closest panel wire extending toward the camera as the connection that will enter the trailer at the end of the series string.

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Here's the overview of how all the wires enter the trailer. I will be collecting and fastening the rooftop wires to keep them together and from moving around during transport.

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Here's one more view of that layout.

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Here is another view of how the wires enter the trailer.

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I gave it a test by plugging in a vacuum cleaner to the Sol-Ark to clean up some. It worked great, I could see how the energy was being consumed by the vacuum and partially taking energy away from charging the batteries.

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Thank you for your time if you gave my update a read!

Yours in Liberty toward a brighter future, may the great creator bring peace and joy withing your hearts, Greg makinstuff@makinstuff

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I'm a lifelong tinkerer, and technology enthusiast. My aim is to empower others with knowledge to take care of your health, wealth, and self actualization.

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